Ted's Aircraft Shop
Step 1. Picking a Project, page 4
Step 1.   Picking a Project
I am not sure how the FAA feels about it, but a new aircraft can be built around the paperwork alone—at least in theory. 

 

Jack had cobbled together a 1946, wood spar J-3, from all of the Piper Cub parts left from his other restorations.  Only the paperwork was original.  The plane was complete down to bolts except for not having an engine.  It even had tires.  And all of the parts were originals—no later fabrications.  We shook hands, exchanged the parts and paperwork for cash, and loaded the “basket of parts” on the trailer for the trip home to Pittsburgh. 

 

That is when the fun began.  We started by laying out all of the parts on the driveway in front of our house for picture taking. In parts, the plane was all there, almost like the Erector Set of my childhood.  It seemed it could not be that difficult. I could imagine how all of the major pieces fit together.  How difficult could it be?  I would have a flying, museum quality, aircraft in no time at all.  Carted down to my shop in the lower level of the house, I went into the second stage of restoration—organizing the project and learning what I needed to do.    

 

About
Contact
Home
Next Page
Previous Page
teds_aircraft_shop_website006002.jpg teds_aircraft_shop_website006001.jpg
Restoring a Piper Cub J-3
 
1.  Picking a  Project
 
2. Organizing and Planning
 
3. Overhauling the Engine
 
4. Assembling the Wings
 
5. Covering the Wings
 
6. Covering the Tail Surfaces
 
7. Repairing the Ailerons
 
8. Painting the Wings
 
9. Build Out of the Fuselage
 
10. Covering the Fuselage
 
11. Assembling and Rigging
 
12. Flight Testing