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Ted's Aircraft Shop
Step 1. Picking a Project, page, page 3
Step 1.   Picking a Project

That was alright since I wanted to choose my own engine.  I did a title search on N88037 and found the Cub had a variety of owners over the years.  It did its share of training, but the highlight was its time as a banner towing plane with larger engine. Checking with the FAA, I found a report of the Cub crashing in 1995.  The NTSB report stated that the aircraft crashed shortly after taking off from Rochester, Indiana.  Winds were 15 knots gusting to 25 knots.  NTSB stated the cause was inadequate speed at takeoff which resulted in a stall with wind conditions factoring in.  The right wing was crushed and the propeller, fuselage, and engine mount bent, and the landing gear collapsed.   The pilot sustained serious injuries.  With so much of the plane damaged or destroyed, what was being advertised?

 

The Cub was advertised as having new wood spars.  That bothered me since I thought that post-war models had changed to aluminum spars.  I called the EAA and asked for someone who knew about Cubs.  I talked to Norm Peterson, a legend in EAA and a long-time EAA employee.  He is the acknowledged expert on J-3s.  I told Norm that the bill of sale indicated that the J-3 rolled out of the factory on January 25, 1946, serial number 15654.  Norm told me that the transition to aluminum spars happened late in 1946, and that my Cub came out of the Piper plant in Lockhaven, Pennsylvania, with wood spars.  With that information in hand, I negotiated over the phone with the owner Jack Bills.  Sue and I took a U-Haul trailer to Florida over the Fourth of July, 2000, to pick up our project.  Jack is quite a character.  In his 70’s at the time, Jack showed me photographs of his life

back to the war.  He said he had restored 30 Cubs over a lifetime, and he had the photos to prove it.  He had also restored many other aircraft over the years as well.  Jack was the owner and fixed based operator of a small airport in LaPorte, Indiana, before retiring to Florida.  He said his knees gave out and he was getting out of the restoration business. 

 

Jack explained that virtually any part on a certificated airplane can be replaced with an authorized “PMA” (Parts Manufacturer Approval) certified part.  The only permanent part of the aircraft is the paperwork—the registration, maintenance and repair history (logbooks if you are lucky, but certainly the Form 337s), the data plate, and the airworthiness record although that would change as the plane was recertified as being airworthy.  Even these items can change over time and can be replaced, but the particular “airplane” remains.  With the paperwork complete, the whole plane can be replaced with new or replacement parts.   
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Restoring a Piper Cub J-3
 
1.  Picking a  Project
 
2. Organizing and Planning
 
3. Overhauling the Engine
 
4. Assembling the Wings
 
5. Covering the Wings
 
6. Covering the Tail Surfaces
 
7. Repairing the Ailerons
 
8. Painting the Wings
 
9. Build Out of the Fuselage
 
10. Covering the Fuselage
 
11. Assembling and Rigging
 
12. Flight Testing